A high-speed, precision inspection machine for 100% near-line or inline gear inspections.

Non-contact 3D Gear Inspection System
ZeroTouch® ZTG-2580 is a non-contact gear inspection system that generates a 3D point cloud, providing manufacturers with real-time metrology and inspection data to optimize production processes and improve ROI.

A New Way to Inspect Gears
Using multiple laser triangulation sensors that acquire millions of data points per sensor, the ZeroTouch® ZTG-2580 gear inspection system performs 3D inspections of complex gear geometries and surface defects with speed, accuracy, and flexibility.

Accuracy and repeatability
ZTG-2580 achieves reliable and repeatable measurement by 3D referencing over the complete reference surfaces. Collecting millions of data points minimizes surface local defects or roughness, making the machine extremely repeatable even when measuring recently milled or cut gears.

Automatic part loading and unloading
Simple interfacing with the manufacturing process through a loading and unloading robot integrated in the ZTG-2580 gear ispection system.

Features & Benefits
• 100% inspection of gear and teeth geometries with cycle times from 30 seconds per part
• Installed in the immediate vicinity of the production line
• Fast identification of production defects, enabling adjustment of upstream processes
• 3D inspection of complex geometries using multiple sensors
• Captures dense precision point cloud data with speed and accuracy
• Advanced analytics integration with application-specific tools
• Profile, helix, pitch, and runout measurements
• Surface defect detection and characterization capabilities

Technology : 3D
Sector : for the automotive industry, for the aerospace industry
Applications : for gears, surface
Other characteristics : defect, measurement, high-speed, non-contact